Baumuller

Automation Repair

We repair Baumuller drive and servo equipment at component level, from b maXX converters through to the earlier BUS and BUM units.

Every unit is assessed free of charge, repaired at component level in our Bolton workshop and returned fully tested with a 12-month warranty and test report.

  • 24/7 emergency call-outs
  • UK-wide service
  • 12-month warranty
Baumuller logo

Baumuller range we repair

Baumüller is a global manufacturer of industrial drives, servo drives, motors, motion control and automation systems used across manufacturing, machinery, printing, packaging, material handling and other industrial applications.

b maXX
BUS
BUM
BUG
BUC
BUH
BKH
BKD
BKF
DSD
DSG
DSM

If your model is not listed, ask us. We repair current, obsolete and discontinued units.

How we help with Baumuller:Servo Drive Repair

Key features of our service

Nationwide Collection & DeliveryFast, reliable collection and delivery across the UK.
24/7 Emergency ResponseRapid support for urgent breakdowns.
OEM-Standard RepairsRepairs that meet or exceed manufacturer standards.
Extensive In-House FacilitiesAll work completed in-house under full quality control.
10+ Years of ExperienceEngineers with over 10 years' experience repairing industrial automation.
Stock of Critical PartsKey components held in stock so repairs finish faster.

Common faults we repair

Baumüller b maXX and BUS/BUM servo drives show a four-character error code after the F prefix. Encoder, mains-measurement and power-stage errors are the ones that reach our bench most.

  • Error 2021 – current/voltage offset outside the plausible range (measurement circuit)
  • Error 1754 – unknown encoder error (feedback type not recognised)
  • Encoder and resolver faults – cable breaks, commutation errors, feedback supply
  • Power-stage (IGBT) failures on BUM and BUS servo drives
  • Mains rectifier and DC bus faults – blown fuses, failed bridge, bus capacitors
  • I²t overload trips from a jammed axis or incorrect motor data
  • Internal 24 V logic supply and control board failures
  • Overtemperature trips (fan, heatsink and internal sensor circuits)

Why repair rather than replace?

Replacing a failed Baumüller drive, servo drive or automation component can be expensive, particularly when the original model is obsolete or difficult to source. Repairing the existing equipment can be a faster, more cost-effective solution while avoiding unnecessary replacement, reprogramming and commissioning.

  • Repair is also the only option for obsolete and discontinued units, where a like-for-like replacement no longer exists. Where a repair is not economic, we say so and can supply a tested refurbished unit instead.
  • Component-level diagnostics and repair, never board swapping
  • Every repair covered by a 12-month warranty
  • Free fault assessment and a quote within 24 hours of arrival
  • In-house soak and load testing before your unit goes back
  • All major brands and models, including obsolete and discontinued units
  • 24/7 emergency call-outs for production-critical breakdowns
  • Nationwide collection and delivery
  • Fixed-price quotes agreed before any work starts

How it works

1

Free fault assessment by our engineers.

2

Fixed-price quote within 24 hours of your unit arriving.

3

Component-level repair, full functional test and burn-in.

4

Test report and 12-month warranty included.

No fix, no fee on standard and high-priority repairs.

Baumuller repair questions

We give a fixed-price quote within 24 hours of your unit arriving. The fault assessment is free, and we price match.

24/7 emergency call-outs

Production line down?

Call 0161 399 0042 for 24/7 emergency call-outs, or book a repair for a free fault assessment and a fixed-price quote within 24 hours of your unit arriving. 12-month warranty.